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Manufacturing

3D Printing to enable on-demand, 3D-printed explosives at the front line.

Energetic materials and munitions are used across DoD in mission critical applications such as rockets, missiles, ammunition, and pyrotechnic devices. In these applications, energetic materials and munitions must perform as designed to ensure success in both training and combat operations. Energetic materials consist of fuels and oxidizers which are intimately mixed.  …

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Detonators innovating for a wireless safer & more productive blasting and EMI/EMP immune laser detonators

Energetic materials and munitions are used across DoD in mission critical applications such as rockets, missiles, ammunition, and pyrotechnic devices. In these applications, energetic materials and munitions must perform as designed to ensure success in both training and combat operations. Explosive substances are solid or liquid substances or mixtures, which …

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Amalga™: an Next generation MEMS manufacturing technology for miniature RF Components

Mechanical-Systems (MEMS) is the integration of mechanical elements (levers, springs, deformable membranes, vibrating structures, etc.), sensors, actuators, and electronics (resistors, capacitors, inductors, etc.) on a common silicon substrate through microfabrication technology. MEMS devices are today considered as one among the most promising technologies of this century, capable to revolutionize the …

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Militaries develop Morphing military Wings and Aircrafts to provide optimal performance in reconnaissance to bombing missions

The design of aerodynamic airfoils is optimized for certain conditions. For instance, the shape of the wings of fixed-wing aircrafts are designed and optimized for a certain flight condition (in terms of altitude, speed, aircraft weight, etc.). However, these flight conditions vary significantly during the flight. Currently, aircraft are provided …

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New piezoelectric manufacturing technologies enable 3D printing of piezoelectrics, sensors and transducers

The piezoelectric effect was discovered by brothers Pierre and Jacques Curie in 1880, and named after the Greek word piezein, that means to press or squeeze. They found that certain crystals were able to generate an electrical charge when mechanically loaded with tension or pressure. If exposed to an electric …

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Blockchain technology of decentralized digital currency to enhance security of additive manufacturing in Internet of Things to Military 3D printing

Blockchain is based on open, global infrastructure, decentralized public ledger of transactions that no one person or company owns or controls, ensures security of transfer of funds through public and private cryptology and third parties to verify that they shook, digitally, on an agreement. A blockchain is, in the simplest …

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DARPA’s Open Manufacturing program develops high speed and high quality 3D printing Processes

Uncertainties in materials and component manufacturing processes are a primary cause of cost escalation and delay during the development, testing and early production of defense systems. In addition, fielded military platforms may have unanticipated performance problems, despite large investment and extensive testing of their key components and subassemblies. These uncertainties …

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Graphene’s biggest challenge has been high manufacturing cost for high quality , Industry now plans making it by the tonne

Graphene is a 1-atom-thick layer of tightly bonded carbon atoms arranged in a hexagonal lattice. Graphene the world’s first 2D nanomaterial, is widely regarded as the “wonder material” of the 21st century due to the combination of its extraordinary properties. As a single layer of graphite, it is the thinnest …

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Advances in Non Destructive Testing (NDT) and nondestructive evaluation (NDE) techniques for Aerospace and Military application

Non-destructive testing (NDT) is a way to detect and evaluate flaws in materials. The simplest and most accurate way of testing materials and components is often to test them to destruction. Destructive testing is used in aerospace to determine the physical properties of materials, components and assemblies. It can reveal …

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MIlitaries demand 3D-Printing of Nano-structures and Nano-materials or combat 3-D printers that can manufacture sensors to obstacles, and fortifications on Battlefield

Nanomaterials are chemical substances or materials that are manufactured and used at a very small scale. Nanomaterial  is defined as a, ‘material with any external dimension in the nanoscale (size range from approximately 1 – 100 nm) or having internal structure or surface structure in the nanoscale’.  Nanomaterials are developed …

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