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Manufacturing

5G testbeds for developing and testing new 5G technologies and 5G military applications

Mobile communications systems have evolved through wireless technology innovation into 2G, 3G, and then 4G to keep pace with ever increasing voice and data traffic. 5G, short for 5th generation mobile networking or 5th generation wireless systems is the latest iteration of cellular technology that will provide seamless coverage, high …

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Copper forms a vital link in the defense industry’s metal and alloy supply chain, Cu2O, or cuprous oxide, is a promising material for quantum photonics, optoelectronics and renewable energy technologies.

Rare, precious and specialized metals and alloys are widely used in the defense industry, not only in weaponry and defense equipment, but also for communications equipment and infrastructure. Military contractors require metal products like nickel-aluminum bronze, Beryllium copper and copper-nickel for these and related applications, which include aircraft components, anti-missile …

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The importance, and challenges of Defense systems Reliability, maintainability, and availability (RAM) and it’s improvement

Reliability, maintainability, and availability (RAM) are three system attributes that are of great interest to systems engineers, logisticians, and users. Collectively, they affect both the utility and the life-cycle costs of a product or system.   Although significant improvements have been made in increasing the reliability of basic components such …

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DOD Identifies and Manages Manufacturing Risk and Readiness using MRLs

The Department of Defense (DOD) has a well-documented history of taking much longer and spending much more than originally planned to develop and acquire its weapons systems. In particular, as systems transition from development to production, programs experience significant manufacturing problems. Billions of dollars in cost growthoccur as programs transition …

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Growing threats to ICT supply chains, DOD implements Supply Chain Risk management (SCRM) in acquisition

The rapid evolution of technology and outsourced manufacturing has created new opportunities, as well as new challenges and risks. Organizations today are under increased pressure to improve product designs as well as manufacturability and sustainability while reducing costs and development schedules. These initiatives are taking place in a competitive environment where …

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3D Printing to enable on-demand, 3D-printed explosives at the front line.

Energetic materials and munitions are used across DoD in mission critical applications such as rockets, missiles, ammunition, and pyrotechnic devices. In these applications, energetic materials and munitions must perform as designed to ensure success in both training and combat operations. Energetic materials consist of fuels and oxidizers which are intimately mixed.  …

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Detonators innovating for a wireless safer & more productive blasting and EMI/EMP immune laser detonators

Energetic materials and munitions are used across DoD in mission critical applications such as rockets, missiles, ammunition, and pyrotechnic devices. In these applications, energetic materials and munitions must perform as designed to ensure success in both training and combat operations. Explosive substances are solid or liquid substances or mixtures, which …

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Amalga™: an Next generation MEMS manufacturing technology for miniature RF Components

Mechanical-Systems (MEMS) is the integration of mechanical elements (levers, springs, deformable membranes, vibrating structures, etc.), sensors, actuators, and electronics (resistors, capacitors, inductors, etc.) on a common silicon substrate through microfabrication technology. MEMS devices are today considered as one among the most promising technologies of this century, capable to revolutionize the …

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Militaries develop Morphing military Wings and Aircrafts to provide optimal performance in reconnaissance to bombing missions

The design of aerodynamic airfoils is optimized for certain conditions. For instance, the shape of the wings of fixed-wing aircrafts are designed and optimized for a certain flight condition (in terms of altitude, speed, aircraft weight, etc.). However, these flight conditions vary significantly during the flight. Currently, aircraft are provided …

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3D printing revolutionizing Aerospace from stealth fighter jets, and spacecraft to scramjet engines

3D printing or additive manufacturing is ongoing revolution in manufacturing with its potential to fabricate any complex object and is being utilized from aerospace components to human organs, textiles, metals, buildings and even food. Additive manufacturing,  is defined by ASTM International as the process of joining materials together, layer by …

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